The Collahuasi motor was for a 40 ft SAG mill. The Antamina 38 ft SAG mill was also driven by an ABB motor and the hanger plates had not failed on that machine after several years of operation. Similarly, the Sossego motor for the 38 ft SAG mill had not failed. It too had an ABB motor and it had operated longer than the Collahuasi motor.
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Abstract: The various options available for largehorsepower semiautogenous grinding (SAG) mill drive systems are examined, together with their impacts on mill design and relative capital and operational costs. A brief history of largemill drive systems is given. Stateoftheart mill design and mechanical design considerations are also discussed.
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Paper held at SAG Conference 2011 By S. Gaulocher (ABB), Stadler (ABB), Th. von Hoff (ABB), R. Veldsman (ABB), A. Fuerst (ABB) and J. Koponen (ABB): Gearless mill drives (GMDs) are the workhorse in the mineral processing industries, more specifically when it comes to grinding crushed ore and cement (in various production stages) in semiautogenous (SAG) mills and large ball mills.
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LCI SAG mill drive are shown in Figs. 4 and 5. The drive is This method consists of reducing the dclink current to zero by a twin motor topology and is composed of two synchronous temporarily operating the rectifier in the inversion mode at its motors rated at 9000 hp each, and driven by an LCI rated at stability limit. ...
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Go Gearless. Gearless Mill Drives. Robust. Available. Efficient. Compatible Good reasons to go gearless. In minerals processing, profit requires throughput. Grinding lowgrade ores calls for Robust high volume mills and roundtheclock Our GMD is strong, rigid and round. The reliability. High power, huge capacity, and brute tremendous forces involved with today's huge strength are balanced ...
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mill drive motor CGM Grinding Plant CGM Mine Machine .. Dc Mill Drive Motors Manufacturers Dc Mill Drive Motors Suppliers Directory .. The ball mill drive motor choices to the ball mill .. AB0703 Inching Drive f#1557B9.
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In a double drive/pinion SAG, we face different power draw between each drives. ... There are two GE motors for SAG mill but unfortunately sometimes current draw exceeds more than 300 A in one of them and makes SAG mill shut down. I was not sure about process issues. ... Material presented on the FORUMS is intended for ...
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Combine ABB's variablespeed drive system with advanced process control ABB Ability™ Expert Optimizer for grinding to provide maximum mill control. It can be applied to new or existing AG, SAG and ball mills, powered by either ringgeared mill drives (RMD) or gearless mill drives (GMD). This solution was designed to control, stabilize and ...
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ABB was awarded a multimillion contract to provide a 28 MW GMD for a 40 ft ( m) SAG mill and two 22 MW drives for a pair of 28 ft ( m) ball mills at Aktogay, and three identical systems at Bozshakol. Each includes phase and excitation transformers, a ring motor with a local mill control panel, and a containerised electrical house (E ...
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For this expansion project, Kinross selected ABB to provide a 26 MW gearless mill drive system (GMD) for the mine's 40 ft SAG mill, as well as other drives, electrical infrastructure equipment and a longterm service agreement (LTSA). Joel Desmeules, Construction Manager for the SAG mill, at Kinross. "We are pleased with the ABB team's ...
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SAG mill and two 26 ft ball mills, all made by Metso. The drive systems that enable the mills to operate at benchmark levels of reliability, efficiency and availability were made by ABB, whose solution comprises a MW gearless mill drive (GMD) for the SAG mill, and two 13 MW lowspeed dualpinion ringgeared mill drive (RMD) systems for the ...
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The breakage rate function shape of the SAG mill is largely governed by the mill load particle size distribution and mill speed. The feed in the mill contains fractions of ore that serves as the grinding media. Larger ore fractions break the smaller particles but also breakdown themselves and exit the mill as a product.
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In 1989, within the framework of the conference on SAG milling, Barratt presented another formula for SEC required for WAM comminution of minerals from F 80 to the size T 80 [9]: E WAM = (6) where T 80 is the size of 80% content of ball mill feed in WAM — CDBM circuit (typically μm); GDRM means grate discharge rod mill.
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remedial measures [1,2]. The causes of both the SAG and ball mill drive faults were related to the stiffness of the drive components. During this work, the characteristics of the SAG mill system were measured. The resonant frequency of the foundation was determined using an amplitude decay technique. Vibrations in the SAG mill stator
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The methods on how to manage the changing variables around SAG mills have improved over the years with new instrumentation and Advanced Process Control (APC) systems. Despite these improvements, there is a gap between the available technologies and achieving the maximum potential of the SAG mill performance. The gap traditionally comes from the ...
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To participate in the 911Metallurgist Forums, be sure to JOIN LOGIN; Use Add New Topic to ask a New Question/Discussion about Grinding.; OR Select a Topic that Interests you.; Use Add Reply = to Reply/Participate in a Topic/Discussion (most frequent). Using Add Reply allows you to Attach Images or PDF files and provide a more complete input.; Use Add Comment = to comment on someone else's ...
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SAG mill drives There are two types of SAG mill drives. Power is transmitted to the grind ing mill either through a pinion and ring
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GRINDING MILLS BALL Mills, SAG Mills, AG Mills ROD Mills. We refurbish, design and manufacture an extensive range of highquality mills and mill components to exacting standards, offering you a turnkey service that's backed by two decades of engineering expertise. BROCHURE. Finite Element Analysis (FEA) Ball Charge Trajectory Modelling ...
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AG Mill and SAG Mill. Feeding size: ≤25mm. Capacity: .65615t/h. Output size: Applications: It is commonly used in the mineral processing industry and ferrous and nonferrous metal ore and nonmetal ore processing plants. It can also be used in cement plant, refractory plant, fertilizer plant and smelting plant.
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ABB continuously extends technical and performance frontiers of ringgeared mill drive (RMD) technology to fit your site requirements. We provide optimized mill drive solutions for all types of ringgeared mills: low and high speed, single and dual pinion, with and without a gearbox — all designed for reliable, long life and low maintenance ...
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In Systems for Gearless Mill Drives, SAG Conference, Vancouver. addition, the values measured, recorded and collected by supervision systems give valuable input to analyze the status and the condition of [2] Ahrens, M. and Gonser, J., 2006, Service and Maintenance for the drive system and its components and therefore to detect potential ...
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The SAG mill power draw model of Austin (using the calibration by Doll, 2013) is used to predict the process power draw at the mill shell, Pshell, and the efficiency losses for the drive's mechanical components based on Doll (2012) are used to determine the motor output power, P. The effect of varying the mill speed as a fraction of the critical
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These are SAG mills with m diameter and 28 MW GMD drive and ball mills with m diameter and 22 MW GMD drives. The first production line is set to go into operation in 2022. For existing SAG grinding systems, the Megaliner concept from Metso Outotec is also very interesting.
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GMD for a 40' SAG mill. Furthermore ABB won the detailed engineering of the 28 MW GMD for the world's first 42' SAG mill for the Minas Conga oxide gold copper project in Peru. There are numerous GMD projects for 40' SAG mills in the pipeline for the near future, as well as some other 42' SAG mill projects. Furthermore,
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Common convention generally refers to highaspect ratio mills as SAG mills (with diameter to effective grinding length ratios of 3:1 to 1:1), lowaspect ratio mills (generally, a mill with a significantly longer length than diameter) are also worth noting.
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